ZDV24
LED Chip Type: 3570 9-Core (High Density)
Color Temperature: 6000K ±500K (Cool White/Crystal White)
Beam Angles: Horizontal: 90° / Vertical: 7° Up, 15° Down
Housing Length (Key Dimension): Approx. 95mm
Operating Voltage: DC24V (Specifically designed for 24V systems)
Housing Material: Durable Aluminum Alloy
Lens Material: HD Optical Glass
Is ZDV24 Right for Your Vehicle?
ZDV24 is a versatile upgrade suitable for almost any vehicle with a 24V electrical system and enough space for a 3.0-inch projector. It is the ideal choice for:
Owner-Operators: Upgrade your rig for better visibility and a modern, professional look that stands out on the road.
Fleet Managers: Improve safety for your drivers with superior lighting that reduces fatigue and increases reaction time.
Off-Road Enthusiasts: Whether you have a military truck or a custom 4×4, the rugged build and bright output are perfect for off-road trails.
Retrofit Builders: The universal design and included adapters make it a popular choice for custom headlight builds.
Perfect Fit with "No-Cut" Installation
One of the biggest fears for anyone upgrading headlights is the installation process. Will it fit? Will I have to cut or permanently modify my vehicle?
The ZDV24 is designed with a key length of approximately 95mm. This is a standard size that fits into most headlight housings originally designed for 3.0-inch projectors.
This “key length” is the distance from the mounting plate to the back of the unit, and a shorter length (like 95mm) means it fits in tight spaces.
To make installation even easier, the ZDV24 comes with a complete set of “No-Cut” mounting accessories.
In the box, you will find adapter brackets and rings that allow you to mount the projector securely using your vehicle’s existing headlight fittings.
The kit includes adapters for:H7/H4/HB3 (9005),Universal Cardan Ring (for custom applications)
Wide Coverage for Safety:
The low beam is engineered to be exceptionally wide and horizontally uniform. It doesn’t just put a bright spot in the middle of the road; it spreads light evenly across the entire width of your lane and beyond.
The beam pattern is so wide and smooth that it easily illuminates up to six lanes of traffic.
This is crucial for spotting pedestrians, animals, or debris on the shoulder of the road. The 90° horizontal spread ensures that every corner of a wide highway is lit.
Long-Distance Vision:
When you need to see far ahead, the high beam activates.
By removing the internal shield, the light projects forward with intense focus.
ZDV24’s high beam has a tested maximum range of approximately 260 meters (850 feet) .
This gives you critical extra seconds to react to hazards, stopped vehicles, or sharp curves at highway speeds.
High-power LEDs generate heat. If this heat is not managed effectively, the LEDs will dim, change color, and eventually fail.
ZDV24 uses a professional-grade two-part cooling system to ensure long life and consistent performance.
The High-Speed Cooling Fan:
At the rear of the projector is a 3210 ball-bearing fan. Why is this important?
Speed: It runs at high RPMs to actively pull hot air away from the LED chips and heatsink.
Ball Bearings: Unlike sleeve bearings, ball bearings are designed for long-term durability.
They are more resistant to wear and tear caused by heat, cold, and vibration—all common in a heavy-duty truck environment. This ensures the fan keeps spinning reliably for years.
Intelligent Driver & Temperature Control:
The projector has a built-in driver (internal circuit board) that does more than just convert power.
It features smart temperature control. The driver constantly monitors the internal temperature of the unit.
If it detects that the unit is getting too hot (for example, in extreme desert heat), it automatically adjusts the power output slightly to keep the LEDs operating within a safe temperature range.
This prevents overheating damage and ensures the light continues to work when you need it most.
The lens is the window through which the light passes, and its quality makes a huge difference. ZDV24 uses a high-definition optical glass lens.
Why Glass? Many cheaper lights use plastic lenses. Over time, plastic can become yellow, cloudy, and scratched from UV exposure and road debris.
Glass remains optically clear for the life of the product. It is much more scratch-resistant and does not degrade in the sun.
Clear Focus: This precision-ground glass lens ensures that 100% of the light generated by the 3570 LED chips is focused exactly where it needs to go—onto the road.
It eliminates stray light and hot spots, creating a clean, sharp, and highly efficient beam.
Designed Specifically for 24V Systems
This is perhaps the most important feature for many of our customers.
The vast majority of aftermarket LED headlights are designed for 12V cars and SUVs. If you install a 12V light into a truck with a 24V system, it will burn out instantly.
ZDV24 is engineered from the ground up to operate on DC24V power. It is the perfect direct replacement for:
Class 8 Semi-Trucks (Freightliner, Kenworth, Peterbilt, Volvo, International, Mack)
European Trucks (Scania, Mercedes-Benz Actros, MAN, DAF, Iveco)
Buses and Coaches,Construction Equipment (Excavators, Loaders)
Agricultural Tractors,Military Vehicles,24V Marine Applications
Frequently Asked Questions (FAQ)
Q: Do I need to buy two?
A: Yes, this listing is for one (1) projector lens. To replace both headlights on your vehicle, you will need to purchase two units.
Q: Will these fit my 24V truck?
A: If your truck, bus, or machine operates on a standard 24V electrical system, yes. This unit is specifically designed for 24V. Please double-check your vehicle’s voltage before ordering.
Q: Is installation difficult?
A: The difficulty varies by vehicle. The projector comes with “no-cut” brackets, which simplifies the mounting process significantly. However, installing a projector lens often requires opening your existing headlight housing. This is a task that many people do at home, but we recommend professional installation to ensure a perfect seal and alignment.
Q: What is the difference between this and an LED bulb?
A: An LED bulb is designed to fit into your old reflector housing, often causing glare. A projector lens like the ZDV24 replaces the entire internal optical system. It provides a controlled, focused beam pattern that is safer for you and other drivers.
Q: Is the light too bright for oncoming traffic?
A: No. The Bi-LED design includes a precise shield that creates a sharp cutoff for the low beam. This focuses the light downwards and onto the road, preventing glare for oncoming drivers while maximizing your own visibility.